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Battery and Power Management in Automatic Soap Dispensers

AEC Tech Notes • Updated Today

Updated summary: This note explains how to choose the right power source (alkaline/lithium/rechargeable or low-voltage), estimate battery life based on activation rate, and apply installation practices that extend life through intelligent control.

Why power planning matters

Although automatic dispensers consume little power, poor planning leads to outages and extra maintenance. Proper design minimizes downtime and operating cost while maintaining hygienic performance.

Power options overview

  • Alkaline batteries (AA/AAA/C): Reliable and affordable, require periodic replacement.
  • Lithium: Higher density and better cold-weather performance.
  • Rechargeable packs: Ideal for facilities with scheduled maintenance.
  • Low-voltage wiring: Eliminates battery servicing but requires conduit and driver access.

Typical electrical profile

  • Standby: 20–80 µA
  • IR sampling: 2–10 mA (milliseconds)
  • Pump/solenoid: 250–900 mA for 0.3–1.2 s
  • Recommended supply: 3–6 V

Quick battery-life estimation

Use: Life (months) ≈ (Capacity mAh × 0.7) ÷ (Daily activations × mAh/activation) × 30 then multiply by 0.9 to include standby and losses.

For high-traffic facilities, plan an annual battery service even if theoretical life is longer.

Best installation practices

  • Avoid sunlight or mirror reflections on IR sensors.
  • Ensure easy access to battery compartment.
  • Include drip loops and cable strain relief for wired units.
  • Mount at specified height to reduce false triggers.
  • Use approved soap viscosity to prevent overcurrent.

Smart controls that reduce consumption

  • Adaptive dosing (min/max pump time)
  • Sleep mode during off-hours
  • Auto-throttle on low battery to preserve operation

For specifiers: Always include model data (peak current, standby current, activation time) in the submittal sheet.

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